7.6 Control of monitoring and
measuring devices
The organization shall determine the
monitoring and measurements to be undertaken
and the monitoring and measuring devices
needed to provide evidence of conformity of
product to determined requirements (see
7.2.1).
The organization shall establish
processes to ensure that monitoring and
measurement can be carried out and are
carried out in a manner that is consistent
with the monitoring and measurement
requirements.
Where necessary to ensure valid
results, measuring equipment shall
a) be calibrated or verified at
specified intervals, or prior to use,
against measurement standards traceable to
international or national measurement
standards; where no such standards exist,
the basis used for calibration or
verification shall be recorded;
b) be adjusted or re-adjusted as
necessary;
c) be identified to enable the
calibration status to be determined;
d) be safeguarded from adjustments
that would invalidate the measurement
results;
e) be protected from damage and
deterioration during handling, maintenance
and storage.
In addition, the organization shall
assess and record the validity of the
previous measuring results when the
equipment is found not to conform to
requirements. The organization shall take
appropriate action on the equipment and any
product affected. Records of the results of
calibration and verification shall be
maintained (see 4.2.4).
When used in the monitoring and
measurement of specified requirements, the
ability of computer software to satisfy the
intended application shall be confirmed.
This shall be undertaken prior to initial
use and reconfirmed as necessary.
NOTE See ISO 10012-1 and ISO 10012-2
for guidance.
(From BS EN ISO 9001:2000)
In short, measurements must be made with
product realization processes to ensure the
product or service meets the specified
requirements. To do that, monitoring and
measuring equipment should be
compatible with the measurements being
performed and should be carried out in a
manner that is consistent with monitoring
and measuring requirements
(i.e., make sure the process is performed in
the same manner each time). Additionally,
where necessary to ensure valid results,
measurement equipment must be calibrated or
verified at specified intervals, or prior to
use, against measurement standards traceable
to international or national standards.
Where no standard exists, the basis for
calibration or verification shall be
recorded.
This type of precise measurement is
critical in the modern marketplace as
international standards and measurements
become more and more critical for product
and business success. Indeed, making sure
that all units of measure, such as pounds,
feet, inches, volts, amps, etc., are
equivalent anywhere in the world is
absolutely crucial. Imagine if your product
was using measurements for feet and inches
when the requirement was for meters and
centimeters! Not only would your customer be
displeased, there also could be a
significant danger to users of the product.
We’ve all heard those horror stories: The
Mars landing mission that didn’t convert
metric and standard measurements, believed
to be the cause of the mission’s failure; or
the bungee-jumper who didn’t consider the
stretch of the cord and plummeted to
disaster.
Accurate measurements and calibrations
are key, and so is the equipment that
performs these tasks.
When trying to understand this very
important clause, let’s examine a standard
measurement that still causes trouble for
everyone—time.
In the early 19th century,
towns and villages in Great Britain had a
local time that varied significantly from
place to place, which often caused confusion
between the communities when holding events.
Then, in 1825, the Stockton-Darlington
Railway was established, connecting most of
these towns and villages with just a few
whistle-stops in between. This forced
everyone to standardize time in the region,
so the townspeople built station clocks that
were synchronized with stationmasters to
keep the train on schedule—and everyone else
as well. This eventually became the basis
for Greenwich Mean Time, which of course has
become the time standard for the world.
Clause 7.6 can be explained by using this
example of time, the clock towers and the
Stockton-Darlington Railway. Examine the
clauses and the examples together—7.6.a
already has been explained above.
7.6.b—This requires that equipment be
adjusted or re-adjusted as necessary. In the
case of the clock tower on the railway, this
would involve regular time checks between
different towns on a daily basis to ensure
accuracy. Adjustments would be carried out
as appropriate.
7.6.c—This requires that monitoring and
measuring devices be identified to enable
calibration status to be determined. This is
easy—the clock towers are our devices—no
need to identify them. In business today,
this would be done typically by the use of a
serial number that can be referenced on its
associated calibration certificate.
7.6.d—The measuring equipment must be
safeguarded. In the day of the railway, this
would involved clocks being kept under
secure condition to stop people from
altering the time.
7.6.e—This clause outlines the need to
protect equipment from damage and
deterioration during handling, maintenance
and storage. For instance, the clock on the
railway would be enclosed in a robust case
that was watertight and resistant to the
elements. Maintenance of such clocks and the
storage during maintenance and use also
ensured that these valuable pieces of
equipment remained accurate and reliable.
In addition, the organization “shall
assess and record the validity of the
previous measuring results when the
equipment is found not to conform to
requirements….” Again, in the case of the
clock, a log would be maintained if
adjustments were made to synchronize the
clock to GMT. If a clock was found to be
varying from GMT excessively, plus or minus
one minute, then train officials would have
to alert other stations down the line on the
possible impact to the schedule, or if
necessary, the clock would be decommissioned
and a new clock purchased. In any event,
records of the results of these calibrations
and verifications would be maintained so the
history of the timepieces could be used for
reference in the event of problems being
encountered.
The next section of Clause 7.6 deals with
modern-day issues, specifically computer
software and its need for all applications
to be confirmed. Of course in 1825, the
townspeople relied on mechanical or
clockwork clocks—they had to be wound each
and every day. Today, technology takes
society way beyond mechanical clocks for
many applications including railways and
trucking. Global Positioning Systems, radar,
sonar and satellites are used with
navigation.
Still, for all their wonders, these
systems must be reconfirmed periodically to
ensure that the computer software continues
to be a reliable source of information. The
information also should be recorded.
Accurate records are essential with this
clause, and documented procedures and work
instructions for the control and calibration
of monitoring and measurement devices are
encouraged.